HEADLIGHT BUCKET

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Headlight Bucket fit is horrible! I realize there needs to be some room for the headlight to move within its parked position but the hole is way to large. Getting the bucket to fit a little better:

***Click on photo for larger image***

This photo does not to the opening justice. You can see around both sides of the bucket. 1/8" wire welded around perimeter. MIG welded in place.
I finished one side with the MIG welder and one side I finished with the TIG. Even though I took my time the TIG pulled the lip down further and required more hammer and dolly work. This is to be expected with TIG as more heat saturation is required. Smoothed out with grinder.
Primed ready for block sanding.
Painted

 

Far better fit!